NPACK

Små flaske spidsformede rør flydende påfyldning afdækning mærkning linje tilpasset E flydende fylder capper etiketteringsmaskiner

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Product Overview for model NPACK-50G small bottles filling capping labeling line

Suitable for the applications of 5-100ml liquid filling and sealing in pharmaceutical industry, the YX-50G Small Dose Liquid Filling Machine is with reasonable structure, high precision indexing table for filling, capping, cap pressing,precision peristaltic pump filling; The machine is controlled by the PLC with the advantage of easy operation and maintenance. There is the system for functioning as no filling without bottles feeding, no plugging without bottles sensoring, no capping without pluggers. The filling line, made of the stainless steel as its platform for working ,is in line with GMP standard. The machine controlled by pneumatic and electric dual system in the machine adopts the mechanical transmission, which can transmit the power in stable and lower power-consumption plus the accurate positioning features .The filling line is especially used in the mass production .

Application of machine filling line :

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

II. Main Technical Parameter of filling capping labeling line :

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

Model NPACK-50G
Filling Volume 1-150ml
Output 30-50 Bottles/min
Påfyldning af præcision mindre end ± 1%
Power Supply 220V/50Hz (customized according to customer's requirements)
Afgrænsningsfrekvens mere end 99%
Stoppering rate more than 99% Labeling rate more than 99%
Lufttilførsel 1,3 m3 / h 0,4-0,8Mpa
Effekt 2,0 kw
Vægt 650 kg
Dimension 6000*3200*1750mm

Basic configuration of Filling line

NummerVareBrand
1PLCMITSUBISHI(Japan)
2           CylinderAirTAC (Taiwan)
3Peristaltic pumpKina
4Conveyor belt slat                 Kina
5Reducer boxZhongda(Taiwan)
6Touch screenWEINVIEW(Taiwan)
7ElectromagneticSHAKO (Taiwan)
8photoelectricAutonics (Korea)
9Sudden StopSchneider(French)
10Contact Materials316LStainless
11RelæOMRON(Japan)
12AC contactorSchneider(French)
13SwitchSchneider(French)
14InverterDELTA(Taiwan)
15             Motor               Shanghai Maily

Spare parts for filling monoblock

NummerVareAntal
1Brush1pc
2Silastical bar for feeding2stk
3Silastical bar for output2sets
4Magnetventil1pc
5Throttle2stk
6Glass Valve2stk
7Motor Belt1pc
8Synchronizer belt1pc
982.6mm belt slat5sets
10Open-ended spanner1set
11Hex Wrench1set
12Slotted screwdriver1set
13Plus screwdriver1set
14Spanner1set

III.Main parts &working principle

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

Bottles caps &inner plugger vibrator

1. The machine is constituted of such parts as conveyor belt, sketch of machine, vibrator for bottles & caps, peristaltic pump etc.

2. Prepare sufficient bottles, plugs, caps and liquid. The plugs and caps shall fill fully the vibrating tracks and at the plugging and capping work stations. The bottles are to be delivered by conveyor belt to the indexing star wheel, then the bottles will be delivered intermittently by the indexing star wheel to the filling, plugging and capping positions.

3. The liquid is to be sucked in by the peristaltic pump and then delivered by the silicone tubes. Finally the liquid will be filled into the bottles by the needle tubing which are moving automatically up and down. For each moving up and down the needle tubes, two cycles of filling is done. The filling is completed by the cyclic insertion of filling nozzles into the bottles. With no-bottle detecting photoelectric eye ,if there is no bottles on the work station, the peristaltic pump stops work as no bottles can be detected.

4. The plug vibrating bowl delivers the plugs to the plug inserting station, meanwhile the filled bottles are transferred intermittently by the indexing star wheel to the position under the plugging station.

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

5. Then the cylinder drives the plug inserter to dive downward and push the plugs into the bottles. The plug inserted bottles will be transferred by the indexing star wheel to the cap falling and capping stations

6. The capping head spins and moves up and down as a whole. When the bottles stop under it, the downward capping head clutches the caps and finishes capping. With plug detecting photo-electric eye, once there is no bottles on station or there is bottle but no cap, then the cap pressing mechanism will stop motioning as no inner plugs can be detected. By doing this, the finished product can be avoid being without inner plugs. The capping is mainly achieved by the up and down spinning motions,

The capped bottles are delivered to the end of machine and the next cycle is ready.

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

Maintenance

1 、 Det er nødvendigt at kontrollere og vedligeholde maskinen for at forlænge maskinen og optimere maskinens funktion;

Ihe working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 Brug aldrig metalværktøjer til at ramme eller skrabe overfladen, hvor limningen er konglomereret på dele som komponenter eller form.

3.Hvis maskinen holder op med at køre i lang tid, tilføjes fedt til smøring i delene som transmission eller lejedel; Behandl også maskinen med vandtæt beskyttelse。

4.Never put any objects on the machine lest it damage the machine.

5. Rengør støvet inde i komponenterne med jævne mellemrum, kontroller også alle skruerne, og fastgør eventuelle løsnet skruer.

6. Kontroller skruerne i klemmerne for ledninger på et bestemt tidspunkt, og sørg for, at skruen er fastgjort;

7. Kontroller, om der er nogen løs station i den strakte ledningsbane fra de elektriske kasser; Hvis delen er for løs, skal skruen genmonteres for at undgå slid eller skader i isoleringslaget, der kan forårsage elektrisk lækage;

8. Kontroller de let slidte klapper, og skift den beskadigede til tiden;

Packaging & Transportation

Læg aldrig maskinen vandret eller lodret ned; Sæt maskinen på foden, og fast hele maskinen med bunden af kassen. Maskinen skal holdes stille i kassen uden at løsne sig fra kassen eller rystestationen under forsendelse;

Pakningen af maskinen skal være neutral; Brug trucken eller kranen, når du flytter maskinen, og flyt maskinen fra bunden i stabil bevægelse; Bemærk illustrationen på billedet som nedenfor; når man hejser og svinger maskinen, skal kranen ikke have lov til at komme i kontakt med maskinen. Fastgør maskinen med 4 stk. M16X200 af bolte, og knyt derefter kranerne og boltene til hejsning og svingning af maskiner. I mellemtiden at dæmpe beskyttelsesemnerne under maskinen. Brug stiveren til stabil hejsning om nødvendigt (illustreret som vist i fig.)

lille flaske spidsformede rør flydende fyldning afdækning mærkning linje brugerdefineret

Før kassen udpakkes, skal du kontrollere, om der er nogen skade på kassen; Hvis der opstår skade på kassen, må du ikke åbne kassen og kontakte straks rederiet; Åbn kassen under kontrol fra skibsfarerne, og registrer processen;

For så vidt angår sikkerheden skal afstanden fra jorden til gaffeltrucken holdes under 1 m. Hvis du bruger kranen, der bevæger maskinen, skal afstanden holdes fra 2 til 2,5 meter